Zhengzhou Shunxin Engineering Equipment

Product Introduction The double roller extrusion granulator is the key equipment of compound fertilizer granulation and has the characteristics of advanced technology, reasonable design, compact structure, novelty and utility and low energy consumption; it is equipped with corresponding equipment, which can form a small production line, thus forming the continuous production of certain production capacity and mechanization production. The machine adopts the eugenic formula without drying and produce fertilizer by normal temperature; the product once rolled and formed, meeting the requirements of technical specifications of compound fertilizer. Therefore, it is the upgraded machine for the production of high, medium and low concentration special compound fertilizer and the renewable energy consumption of the compound fertilizer industry. Characteristics of Performance Less investment, quick results, good economic benefits. The roller extrusion granulator can produce fertilizer by normal temperature without no more drying technology, pellets formed only once extrusion. Reliable operation and low cost. The machine’s power is small, and operation is reliable; it has no three waste discharge, the operation is stable, and the maintenance is convenient. The raw materials have wide applicability. It can be used for the granulation of various raw material, like compound fertilizer, medicine, chemical industry, feed, coal, metallurgy. The roller extrusion granulator can be used for the granulation of earth, carbon ammonium and ammonium sulfate compound fertilizer, filling the domestic blank. Working Principle This series of roller granulation is extruded model, and its working principle is: Electromotor drive the belt and pulley, then it is transmitted to the driving shaft by the speed reducer, and by synchronizing the open gear with the passive shaft, achieving the working in the same direction. Material is added from the hopper, after the roll extrusion forming, demoulding pelletizing; and through a chain, the balls are transferred to the broken screen studio, sieving and isolate the finished products (the balls), then return to mix with new materials and granulate again.

The bio liquid fertilizer production line adopts the chelation and complexation process of biogas liquid, amino acid, humic acid, macronutrient, secondary nutrient, micronutrient. And it has a whole strict operation process and systematic management methods. The fertilization operation can almost eliminate labor, which greatly saves labor costs. More and more soil and fertilizer experts, agricultural technology extension experts, agricultural material distributors and farmers have realized the importance of bio liquid fertilizers. Advantages Compared with traditional superphosphate, granulated compound fertilizer and other kinds of fertilizer, bio liquid fertilizer has obvious advantages. It is a quick-acting fertilizer with the advantages of good water solubility and no residues. It can be completely dissolved in water and it can also be directly absorbed and utilized by the roots and leaves of crops. It realizes the integration of water and fertilizer that the water and fertilizer are used at the same time. Its rate of effective absorption is more than double that of ordinary fertilizers, which can reach 80%-90%. And the fertilizer effect is fast, which can solve the nutritional needs of high-yield crops during the rapid growth period. With the help of drip irrigation system, the water requirement is only 30% of ordinary fertilizer.The fertilization operation can almost eliminate labor, which greatly saves labor costs. More and more soil and fertilizer experts, agricultural technology extension experts, agricultural material distributors and farmers have realized the importance of bio liquid fertilizers. Suitable raw materials Biogas liquid, waste water from livestock and poultry, pharmaceutical processing waste, amino acid waste, macronutrient, secondary nutrient, micronutrient,etc.

The fermentation cylinder can be used to dispose organic wastes such as pig manure, chicken manure, cow dung, goat dung, mushroom residue, medium slag, crop straw, etc. The process of harmless treatment can be completed within 10 hours, and the floor area is small (The fermentation machine covers only 10 to 30 square meters); no pollution (closed fermentation); completely kill disease(temperature can be adjusted to 80-100 ℃). Therefore, it is the best choice for the utilization of waste resources in the recycling of agricultural enterprises, circular agriculture and eco-agriculture. In addition, we can customize the fermentation tanks of different capacities according to the customer’s requirements. Characteristics of Performance On-line CIP cleaning and SIP sterilization(121°C/0.1MPa); According to the requirement of hygiene, the structure design is very humanized and easy to operate. The drive is stable and the noise is low. Suitable ratio between diameter and height; according to the need to customize the mixing device,so the energy saving, stirring, the fermentation effect is good. The inner tank has the surface polishing treatment (roughness Ra is less than 0.4 mm). Every outlet, mirror, manhole and so on. Working Principle Fermentation tank, a device used to ferment microorganisms in industry. Its main body is the main cylinder made of stainless steel plate, and the volume is 100 m3. The structure is rigid and reasonable. It can withstand steam sterilization and has certain operation flexibility. Minimizing the internal accessories as soon as possible (avoid dead corners), and materials and energy transfer performance is high. It can be adjusted to clean and reduce pollution, suitable for the production of a variety of products and reduce energy consumption.

Brief introduction The moving type compost turner adopts four wheel walking design, which can move forward, backward and turn freely, and it controlled driving by one person. During the operating process, the machine rides astride above the pre-piled strip fertilizer bases, and the rotary blades mounted on the shaft mix, fluffy and move the strip fertilizer bases along with the movement of the moving type compost turner, so that make the fertilizer bases forming into new strip stacks. Features It can effectively and evenly mix the viscous poultry manure with microbial preparation and straw powder, so that creates a better aerobic environment for material fermentation. The whole machine has the advantages of balanced power, low energy consumption and large output, which reduces the production cost of bio organic fertilizer. Working principle It uses the diesel engine as the power source, and the material is turned over by the rotary blades, and it only needs one driver to control the whole machine. Attentions 1.The width of the fertilizer piles can not exceed the width of the moving type compost turner.2.There should be a certain space left at the both ends of the fertilizer pile, which is convenient for the machine to change direction. The spacing between the fertilizer piles should be more than 1 meters.3.This machine can not be used as a walking vehicle or a heavy truck.4.The machine must work on the flat surface, and the ground must be cement floor.

Brief introduction: The groove type compost turner are also called as guide rail type compost turner, which is usually used in the fermentation and turning of the poultry manure, sludge and garbage, filter mud, sugar dregs cake, straw sawdust and other organic waste. It is widely used in the fermentation and compost job of organic fertilizer plant, compound fertilizer plant, sludge and waste treatment plant, garden spot, agaricus bisporus growing plant, etc,. Features: Automation control. Centralized control by the control cabinet, so that can realize the function of manual or automatic control. Solid and durable. The teeth are durable and has the ability of breaking and mixing the compost materials. The groove type compost turner is suitable for aerobic fermentation, and it can match with solar energy fermentation chamber, fermentation tank and transfer machine. Compact structure and advanced technology. The use of some beneficial microorganisms can promote the rapid decomposition of organic wastes such as livestock manure.

The wheel type fertilizer compost turner is a patent product of our company. It is suitable for large span fermenting & pile-turning of high depth of livestock manure, sludge waste, filter mud, dregs of slag cake, straw sawdust and other organic waste. It is widely used in fermentation & decomposing and dehydrating of organic fertilizer plant, compound fertilizer plant, sludge & waste plant, garden spot and agaricus bisporus plant. Performance characteristics High composting depth: the composting depth can achieve 1.5 meters to 3 meters. Large composting span: the largest composing span can achieve 30 meters width. Lower energy consumption: it uses unique efficient energy-saving transmission mechanism. Under the same quantity of work, the energy consumption is lowerd by 70% compared with traditional compost machine. No dead corners: it uses wheel disk to compost symmetrically, under the displacement of speed governing mobile car, there is no dead corners. High degree of automation:  it is equipped with full automation electrical apparatus control system. So there is no need human operation when it is working. Working principle Using this compost turner can fully perform its mixing function. Adding some adjuvant is necessary to meet the raw material’s requirement of water content & ph value, this machine can help stir and mix them thoroughly. It can also improve the permeablity of the materials, and make the materials fluffy and elastic. At the same time, it absorbs large quantity of air and raises the temperature of fertilizer heap. If the temperature is over high, it can lower the temperature by reabsorbing fresh air, thus forming alternate state of medium-high temperature, which is beneficial to growth and reproduction of microbial flora.

This compost turner machine eliminates the hydraulic steering wheel type stacker. It is a new product owned exclusively by our company in the market. It fills the market gap that the large wheeled compost turner machines can not turn around in situ. No steering wheel required, the driver simply control two bars, then the machine can turn left or right, brake and 180 degrees turn around. Hydraulic balance of steering wheel. The height of the compost turner shaft can be automatically raised and lowered. The fertilizer pile can be forcibly turned or turned at high speed according to the moisture degree of the material. This product adopts soft start turning clutch (domestic similar products are used for iron to iron hard clutch, which will cause serious damage to chain, bearings and shaft). Equipped with front hydraulic push plate, no manual taking time to heap raw materials, drum hydraulic lifting, which greatly save the space, time, diesel, manpower and shorten the fermentation period.

Introduction of BB fertilizer production line. It is a kind of compound granule mixer for several separate fertilizers or compound fertilizers according to a certain proportion. It is characterized by granule uniformity, less water, moderate granule intensity, no agglomeration warehouse, easy to use and low cost. Line for the production of fertilizers of periodic action BB. Introduction. This BB type batch fertilizer production line is used for the efficient production of mixed fertilizers. It is designed according to different soil components in different areas and the specific requirements of compound fertilizer plants and chemical fertilizer manufacturers. Production Process of BB Series Fertilizer Production Line PLC Computer Control System –> Automatic Proportional Dosing of Raw Materials –> Lifting by Inclined Scraper –> Mixing by Roller –> Mixed Materials are Placed in Scale Storage Bins –> Quantity Packing (10-50kg)/Bag) - > Transportation and sewing -> Warehouse for granulation of finished products. Why choose our BB fertilizer production line? 1. Adopt pit dosing and accumulative weighing type, convenient for transportation and transportation of raw materials, easy to operate, saving labor. 2. Uses German Siemens PLC centralized control system, the whole production process is fully automated. 3. Large capacity, 10-30 tons per hour, more suitable for large capacity production lines. 4. Can be customized according to different requirements of customers. Bulk Material Mixing/BB Fertilizer. Scope of application of batch production line. This batch mixing packaging production line is mainly for the production of BB fertilizer, compound fertilizer, compound fertilizer by soil testing, drip irrigation fertilizer, chemical products, feed and other industries.

The process flow of the compound fertilizer production line can be divided into: raw material ingredients, raw material mixing, raw material granulation, particle drying, granular cooling, particle grading, finished packaging film and final product packaging. Characteristics of Performance The compound fertilizer production line has less investment, quick results and good economic benefits. The whole equipment process is compact, scientific and advanced. Energy saving and consumption reducing, no waste removal, stable operation, reliable running, convenient maintenance. The adaptability of raw materials is wide, and the machine is suitable for the granulation of compound fertilizer, medicine, chemical industry, feed, etc., and the granulation rate is high. This machine can produce various compound fertilizer with different concentration and different types. In particular, the granule for tombarthite and ammonium carbide compound fertilizer fills the domestic void and lead the country. Working Principle Process of compound fertilizer production line Raw material ingredients: Urea, ammonium nitrate, ammonium chloride, ammonium sulphate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, and coarse whiting, ca), potassium chloride, potassium sulfate and other raw materials are matched in  proportion (according to the market demand and the around soil of test results). Raw materials mixing: The mixture of the ingredients should be mixed to improve the uniform fertilizer efficiency of the granules. Granulation of raw material: The raw material after mixing equably will be sent to granulator (drum granulator, and extruding granulator both can be used). Granulation drying: put the granulation into the dryer, and the moisture in the granules will be dried, so that the granulation strength is increased and is easier to store. Granulation cooling: After drying, the granulation’s temperature is too high and the granulation is easy to lump. While after cooling, it is easy to bagging to save and transport. Particle classification: the cooling particles that have been cooled will be graded: the unqualified particles will be crushed and regranulated, and the qualified products will be sift out. Finished film: The qualified products are coated to increase the brightness and roundness of granules. Packaging of finished product: The particles that have been wrapped the film are stored in the ventilated place.

The rapid development of livestock and poultry farming produces a lot of excrement and sewage. The harmful elements of these fouling are too high to be processed by traditional returning way. For this situation, our company has developed the organic fertilizer production line which use high efficient solid-liquid rotten aseptic deodorization technology as the core, and the whole production equipment process includes: high efficient fermentation, raw material mixing, granule processing, drying and packing. Characteristics of Performance  The products of organic fertilizer production line are made of fresh chicken and pig manure, without any chemical composition. The digestive ability chickens and pigs is poor, so they can only consume 25% of nutrients, then another 75% in feed will be excreted with faeces, so that the dry product will contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other ingredients. In the urine and manure of livestock, a year of excrement urine of a pig, combined with the cushion material can be retted 2000 a 2500kg high quality organic fertilizer. It contains 11% of organic matter, 12% of organic matter, 0.45% of nitrogen, 0.19% of phosphorous oxide, 0.6% of potassium oxide, and is enough fertilizer for the fertilizer of whole year. These organic fertilizer is rich in nitrogen, phosphorus, potassium and other nutrients, with more than 6% content and more than 35% organic matter content, all of these is above national standard. Working Principle An organic fertilizer production line can not only meet the needs of local fertilizer, but also meet the needs of the surrounding market. Biological organic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, high grade lawn, soil improvement and so on, which have a good effect. Our country subsidizes the agriculture, and it is very supportive of the industry, so investing in this industries is a good choice.